Why have fusing machines and hot melt technology become essential tools in the apparel industry?

author: Lily Shen

2024-06-27

Traditionally bonding process, the process of sewing lining to fabric requires heating an iron and applying even pressure to the fabric surface to bond the interlining to the fabric or sewing the fabric section and interlining together. It is common for a novice to operate the iron and cause uneven force, resulting in bubbles, hairspray, cracks and damage to the fabric. The sewing process also requires more labor and time.

A fusing machine is a piece of processing equipment used to fabrics and textiles. It uses hot melt technologies to fabric bonding by applying heat and pressure. In the fabric bonding process, a resinous or sticky interlining is placed under the fabric to be bonded, and then heat and pressure are applied to bond them together. The resin solidifies when it cools, thus strengthening the bond between the two parts. For most fabric types, the bonding process replaces the traditional method of sewing fabric sections and lining together. The interlining is heated to become sticky and durable, and then bonded to the fabric to enhance the fabric's strength and beauty. With the advent of hot melt technologies, fusing machines have become more efficient and effective in producing high-quality fabric bonding .

We offer two models of garment fusing machines: KL-H300/H400/H500/H600 Fusing Machine Basic Type and KL-MS450/MS500/MS600 Auto Belt Adjustment Fusing Machine With Seamless Belt. Both machines are highly efficient and provide excellent bonding results. The machine is a hot melt adhesive pressurized continuous bonding machine, which has special properties for correcting deviation and is suitable for heat-pressed bonded fabrics and bonded interlinings.

KL-H300/H400/H500/H600 Fusing Machine Basic Type
(Click on the image or name to learn more about the product)

It is a hot melt technologies adhesive pressurized continuous bonding machine, and a limit plate is installed on the driven wheel (feeding position) that is in the non rotating driven wheel (inlet position) add in limit plate, in order to achieve the purpose of adhesive tape. The forced anti-deflection function is achieved by manual adjusting screws.Because there is a seam tape, be careful to avoid the seam tape connection part when placing the pieces.

KL-MS450/MS500/MS600 Auto Belt Adjustment Fusing Machine With Seamless Belt

(Click on the image or name to learn more about the product)

It is also a hot melt technologies pressurized continuous fusing machine, equipped with a limit switch, and the adjustable motor prevents the belt from warping. Automatic deviation adjustment is to automatically adjust the belt position back to.Because of the machine is seamless belt, you don't have to keep track of where the pieces are when you place them.

One of the key components of a fusing machine is the conveyor belt, which transports the fabric to complete the bonding process. With the advent of new technologies, conveyor belts are now made of durable materials that can withstand high temperatures and pressures. This innovation enables continuous processing, reduces downtime and increases productivity.

【Fusing Machine Operation Video】

Hot melt technologies is widely used in bonding processes. These bonding materials are thermoplastic polymers that melt when heated and form a strong bond when cooled. They are melted into the fabric using a fusing machine to form a uniform bond between the layers.

The bonding process is essential to producing high-quality fabrics, and by using hot melt technologies, the bonding process is more consistent, resulting in fewer defects and rework. The end result is a smooth, durable fabric that can withstand wear and tear. Bonding machines have become a game changer in the fabric processing industry. By integrating hot melt technologies, bonders can produce bondeing fabrics faster, more efficiently, and at a higher quality. Innovations in bonders and hot melt technology are also paving the way for more sustainable and environmentally friendly fabric processing.

It is no surprise, then, that bonders and hot melt technology are now an essential tool for fabric manufacturers to produce high-quality bonded fabrics.

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